Defect Monitor · Live

Live · Refreshes every 60s
12 production lines · Global manufacturing operations · Day shift
Overall Defect Rate
2.3%
Target: 2.7%
Lines Above Threshold
3
3 Critical · 3 Warning
Defects This Shift
847
Day shift · 06:00–14:00
vs Target
-0.4pp
Better than target
Production Lines — All Plants
CriticalWarningOn Target
Line 1
Plant A — Stuttgart
On Target
1.8%
Chassis Bracket A4
Line 2
Plant A — Stuttgart
Warning
2.8%
Gear Housing B7
Line 3
Plant B — Lyon
Critical
4.1%
Valve Assembly C2
Line 4
Plant B — Lyon
On Target
1.6%
Drive Shaft D1
Line 5
Plant C — Gdańsk
Warning
2.6%
Bearing Race E9
Line 6
Plant C — Gdańsk
On Target
1.9%
Flange Plate F3
Line 7
Plant D — Monterrey
Critical
3.8%
Manifold G6
Line 8
Plant D — Monterrey
On Target
2%
Cylinder Head H2
Line 9
Plant E — Pune
Warning
2.9%
Piston Ring I4
Line 10
Plant E — Pune
On Target
1.7%
Crankshaft J1
Line 11
Plant F — Querétaro
Critical
5.2%
Injector Body K8
Line 12
Plant F — Querétaro
On Target
2.1%
Throttle Body L5
Recent Defect Events
Last 3 hours · All lines · Day shift
TimeLineDefect TypeCountSeverityShift
14:32Line 11Surface Crack23CriticalDay
14:18Line 3Dimensional OOT14HighDay
14:05Line 7Porosity18CriticalDay
13:51Line 2Burr Formation7MediumDay
13:44Line 5Surface Scratch11MediumDay
13:30Line 9Hardness Fail5HighDay
13:17Line 11Weld Void9CriticalDay
13:02Line 3Burr Formation6MediumDay
12:48Line 7Dimensional OOT12HighDay
12:33Line 2Surface Crack3HighDay
12:19Line 5Contamination8MediumDay
11:55Line 9Porosity4MediumDay